Air raid siren - hand crank version 2 3D for print
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To build this you need these metric [mm] bearings:
(amount x outer diameter / inner diameter / height - link)
1 x 47/25/12 - SKF 6005-2Z
4 x 16/5/5 - SKF 625-2Z
I also tried to design it with 3d printed bearings - But did not work that well. I could get these bearing in an industrial store in my town for around 35 €. The bearing are standard sizes - so you should get them easy.
Videos:
I uploaded two clips to youtube.
Printing Timelapse: https://www.youtube.com/watch?v=VzprH9Nd3co
Assembly and Test: https://www.youtube.com/watch?v=xtA24MJphcA
Slicer note:
I used Simplify3D to slice all parts. If you print it with MakerWare the parts might not fit together - i found out that MakerWare does not care for the nozzle size. Thats why i had some space between every part on my preview version that was featered on thingiverse. I don't now how cura and other slicers work. You should test it with some small parts like GetrRad2A and GetrRad2B before you print bigger parts - they should fit together very tight.
In case you own a Makerbot Replicator but don't have Simplify3D - i added a .zip-archive that contains all sliced .x3g-files ready to print. There is also a README.txt if you have problems getting the bigger parts printed on your R2.
Designing:
I use basic AutoCAD to draw my 3D stuff because i use it a lot on my work. It took me about 200 hours to design this siren. I added the drawing file if you want to make changes
MakerBot
Printer:
MakerBot Replicator 2
Rafts:No
Supports: No
Resolution:0.2
Notes:Most parts can be printed with standard setti...ngs - No Raft, No Support.
Except of following changes:
Gehause3 - change filament color while printing to get the text highlighted
GetrRad2A+B - print it solid, needs to be strong
GetrRad4A+B - print it solid, needs to be strong
Kurbel1 - use brim to prevent warbing
Kurbel2 - print the top layers solid
Rotor3 - print it with high resolution (0.1 mm) and raft to get clean props
Schraube1 - print it 3 times
Schraube2 - print it 6 times
Schraube3 - use brim
Post-Printing
If not every part fits after printing you may have to use some abrasive paper.
Parts like the rotor should be sticked together.
3D file format: STL and ZIP
Designer
MLEPH3d model description
Remix of my own design. I had a lot of positive response so i desided to redesign it and use metal bearings to avoid friction problems i had with the ...100% 3D printed version. Runs much smoother now!To build this you need these metric [mm] bearings:
(amount x outer diameter / inner diameter / height - link)
1 x 47/25/12 - SKF 6005-2Z
4 x 16/5/5 - SKF 625-2Z
I also tried to design it with 3d printed bearings - But did not work that well. I could get these bearing in an industrial store in my town for around 35 €. The bearing are standard sizes - so you should get them easy.
Videos:
I uploaded two clips to youtube.
Printing Timelapse: https://www.youtube.com/watch?v=VzprH9Nd3co
Assembly and Test: https://www.youtube.com/watch?v=xtA24MJphcA
Slicer note:
I used Simplify3D to slice all parts. If you print it with MakerWare the parts might not fit together - i found out that MakerWare does not care for the nozzle size. Thats why i had some space between every part on my preview version that was featered on thingiverse. I don't now how cura and other slicers work. You should test it with some small parts like GetrRad2A and GetrRad2B before you print bigger parts - they should fit together very tight.
In case you own a Makerbot Replicator but don't have Simplify3D - i added a .zip-archive that contains all sliced .x3g-files ready to print. There is also a README.txt if you have problems getting the bigger parts printed on your R2.
Designing:
I use basic AutoCAD to draw my 3D stuff because i use it a lot on my work. It took me about 200 hours to design this siren. I added the drawing file if you want to make changes
3d model print parameters
Printer Brand:MakerBot
Printer:
MakerBot Replicator 2
Rafts:No
Supports: No
Resolution:0.2
Notes:Most parts can be printed with standard setti...ngs - No Raft, No Support.
Except of following changes:
Gehause3 - change filament color while printing to get the text highlighted
GetrRad2A+B - print it solid, needs to be strong
GetrRad4A+B - print it solid, needs to be strong
Kurbel1 - use brim to prevent warbing
Kurbel2 - print the top layers solid
Rotor3 - print it with high resolution (0.1 mm) and raft to get clean props
Schraube1 - print it 3 times
Schraube2 - print it 6 times
Schraube3 - use brim
Post-Printing
If not every part fits after printing you may have to use some abrasive paper.
Parts like the rotor should be sticked together.
3D file format: STL and ZIP