update 07.01.2018: uploaded sketch for back and helmet.
Here are my files for a complete Iron Man MK6 suit.
It looks great, but it is NOT comforta...ble.
And because it is halloweentime I added a battledamaged mask for the helmet.
The pictures show me trying out all parts.The electronics are not yet completed, but I think you are more interrested in the files.
One picture shows a small version of the MK6 helmet as battledamaged. I gonne use it as decoration for Halloween.
I prefere the MK3 helmet to wear. I like the look more.
You can download it from "jhon De Sousa" on the following link: http://www.thingiverse.com/thing:260152
Most parts are founded on the following 24cm high Iron Man MK6 shell figure from "RohitVen". I asked him to rework and publish his files as a costume and he agreed to. http://www.thingiverse.com/thing:1026995
All parts were made for a Prusa I3 with a 220x220x240mm buildplate.
If you have any problems or find parts which are to big please contact me and I will do my best to change it.
Except of the printed parts, some buckles (printed or bought), elastic strap and a lot of soft foam for a little comfort you will need the following parts:
Helm: 4x M4 Bush, MG995 Servo, any arduinoor other micro controller, at least 8x LED white, 4x M4x10, 4x M3x20, 4x M3 nut, acrylglass, 2x contactor , (or 1x, depending on the sketch you use)
Neck: EVA foam for a comfortable and flexible neck (if you want to make a neck)
Chest: acrylglass 2x M4x40, 2x M4 nut,
ABS: EVA foam for a comfortable and flexible sideparts
Lower arm (each): some springs for a backflipping handplate, M4x20, M4 nut
Gloves (each): 4x LED White, 1x G4 COB LED spot, 1x contactor (to enable G4 COB as repulsor)
Hips: M4x25, M4 nut
Thigh: if you want the knee moving / flapping you will need four springs. I used a blow-dryer to make it a Little more comfortable, because they are really to narrow for my legs. But I could not resize them, because then they wont fit to the rest of the costume and it won't look good .
Shoe: a lot of foam to make it suitable.
Clipmount: it is made to attach the elastc strap. you will need a M4x25 and a M4 nut for each, you can connect the different parts by using a clips
It might be that some parts to not fit to your body. please check it bevor you print all.
I am about 1.8 meters high and I have a weight of 80kg. The following measures may help you:
head: 58cm
shoulders 53cm (from side to side)
chest: 105cm
waist: 90cm
hips: 104cm
If you got any questions feel free to ask and massage me.
I hope you enjoy it.
3d model print parameters
Printer:
CL-260, Prusa I3
Rafts:
Yes
Supports:
Yes
Resolution:
0.2
Infill:
15
Notes:
You will need to mirror many parts with ...your slicer. The chest, back, hips are just half models. I added a "L", "R" or "half" to mark them you will need to print a second, mirrored one for the full suit.
I tried to set a good Position for printing the parts, but you know your brinter better than I do. For example a PRusa with a moving buildplate is not he best Printer to print pretty high objects.
All made of PLA at 195°C, 60°C heatbed and 45mm/s speed.
Walls at least 0.8 mm if you really want to wear it. I used 1.2mm walls.
You will need really much time to print this suit. It took me more than 3 month (24/7) and more than 20kg of filament to print the whole suit.